Laura Sánchez
Innovative Automation in Action
S&S Activewear, a key player in the apparel distribution landscape, is taking significant leaps in warehouse efficiency through advanced technology. The company has recently expanded its collaboration with Körber Supply Chain Software and Geekplus, implementing a cutting-edge robotic picking solution in its warehouses located in Reno, Nevada, and Reading, Pennsylvania.
The firm has integrated over 200 of Geekplus’s PopPick robots into its 800,000-square-foot Reno facility and its 650,000-square-foot Reading warehouse. These facilities are designed to handle extensive inventory, featuring 2,750 racks that accommodate around 110,000 totes. The innovative “shelf-to-person” approach allows robots to transport mobile racks directly to workstations, dramatically reducing the need for picker mobility compared to traditional methods.
Since initiating this automation in its Illinois center, S&S has experienced remarkable improvements, including an increase in picking efficiency from 40 to 150 orders per hour and a notable 75% reduction in staff turnover thanks to fewer safety hazards. As stated by the company’s CTO, they anticipate similar gains at their new locations.
S&S Activewear has garnered accolades for its automation efforts, including the prestigious NextGen End User Award for Robotics. With plans to enhance operations in additional distribution centers by 2025, the company continues to prioritize customer satisfaction and employee safety through innovative technology solutions.
Revolutionizing Apparel Distribution: How S&S Activewear is Setting New Standards
Innovative Automation Transforming Warehousing
S&S Activewear is at the forefront of innovation in the apparel distribution sector, significantly enhancing warehouse efficiency through state-of-the-art technologies. Their recent expansion of collaboration with Körber Supply Chain Software and Geekplus has led to the implementation of an advanced robotic picking solution across key distribution centers.
Features of the Automated System
In both its Reno, Nevada, and Reading, Pennsylvania warehouses, S&S Activewear has integrated over 200 Geekplus PopPick robots. The facilities boast an impressive combined space of 1.45 million square feet and are equipped to manage extensive inventories. With a configuration of 2,750 racks supporting around 110,000 totes, this setup is designed for maximum efficiency.
The company’s innovative “shelf-to-person” approach dramatically streamlines operations. Robots are capable of transporting mobile racks directly to human workstations, significantly minimizing the amount of movement required by staff compared to traditional picking methods. This modern technique not only enhances productivity but also optimizes labor dynamics within the warehouses.
Benefits of Automation
Since implementing automation in their Illinois center, S&S Activewear has seen significant benefits, including:
– Increased Efficiency: Picking rates have soared, with performance metrics increasing from 40 to 150 orders per hour.
– Reduced Turnover: Employee turnover has decreased by 75%, largely due to a reduction in workplace injuries and stress, which are common with manual picking.
The Chief Technology Officer (CTO) of S&S Activewear has indicated that the company expects to see similar improvements in their Reno and Reading centers, reinforcing their commitment to enhancing operational excellence.
Recognition and Future Plans
S&S Activewear has not only improved its internal processes but has also received industry recognition for its automation initiatives. The company was awarded the esteemed NextGen End User Award for Robotics, highlighting its leadership in adopting cutting-edge technology.
Looking forward, the company plans to further integrate automation solutions across additional distribution centers by 2025. This expansion will prioritize both customer satisfaction and employee safety, showcasing S&S Activewear’s commitment to innovative technology.
Pros and Cons of S&S Activewear’s Automation Strategy
Pros:
– Significant increase in operational efficiency.
– Enhanced employee safety leading to reduced turnover rates.
– Positive recognition in the industry, attracting potential new business.
Cons:
– High initial investment in robotic technology and software.
– Dependence on automated systems may require additional training for staff.
Security Aspects and Sustainability Considerations
As S&S Activewear continues to innovate, the security of automated systems is crucial. Implementing robust cybersecurity measures will be essential to protect sensitive data and ensure the smooth operation of their robotics technology. Additionally, the use of automation aligns with sustainability goals by optimizing resource use and potentially reducing waste in the fulfillment process.
Market Insights and Trends
The move towards automation in warehousing is a significant trend within the apparel distribution industry, as businesses aim to remain competitive in an increasingly demanding market. Innovations like those exhibited by S&S Activewear are indicative of a broader shift towards technology-driven solutions to improve efficiency, reduce costs, and enhance overall supply chain effectiveness.
For more information about S&S Activewear and their innovative approaches, visit S&S Activewear’s website.
